Factory Test Records as per IS 4151:2015 & IS 9973
Instant sheet switching (0ms latency)
| TEST DETAILS | CONTROL UNIT | NUMBER OF SAMPLES | SAMPLE QTY. | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Clause | Requirement | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | ||
| 4.1 | Shell | One | 8Pcs. | Plastic Material | |||||||
| 4.2 | Protective padding | EPS(Expanded Polysterene) | |||||||||
| 4.3 | Comfort padding | PU foam (Polyurethane) & Fabric | |||||||||
| 4.4 | Retention system | Satisfactory | |||||||||
| 4.5 | Metal Parts (Corrosion resistance) | Each Consignment | 2Pcs. | Confirmed | |||||||
| 5 | Sizes | One | 8Pcs. | 600 | 600 | 600 | 600 | 600 | 600 | 600 | 600 |
| 6.1 To 6.1.3 | Constructional Requirements | One | 8Pcs. | Confirmed | |||||||
| 6.2.1.To 6.2.6 | Constructional Requirements | One | 8Pcs. | Confirmed | |||||||
| 6.2.7. | a)Revet External Projection ≤2mm | Satisfactory | |||||||||
| b)Revet Radius≥1mm | Satisfactory | ||||||||||
| c)Shell Projection(More Than 2mm)Radius≥2mm | Satisfactory | ||||||||||
| 6.3 | Protective padding | One | 8Pcs. | Confirmed | |||||||
| 6.4 | Retention system(Secured) | One | 8Pcs. | Satisfactory | |||||||
| 6.4.1 | Width of Chin Strap≥20mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | ||
| 6.4.2 | Chin Cup | Not Provided | |||||||||
| 6.4.3.To 6.4.9 | Retension System(Secured) | Micromatic Lock | |||||||||
| 6.5 | Characteristics of Material of helmet | One | 8Pcs. | Satisfactory | |||||||
| 6.6 | Safety of wearer | One | 8Pcs. | Satisfactory | |||||||
| 6.7 | Peripheral vision | 7th | 1Pcs. | Satisfactory | |||||||
| 6.7.2.1. | A)Horizontally ≥105º | ||||||||||
| 6.7.2.2 | B)Upward ≥7º | ||||||||||
| 6.7.2.3. | C)Downward ≥45º | ||||||||||
| 6.8 | Workmanship and finish | Each | All Helmets | Satisfactory | |||||||
| 6.9 | Maximum Mass of the helmet | One | 8Pcs. | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 |
| 7.2 | Impact Absorption test | Once in 3 month | 5Pcs. | SATISFACTORY(7th of Jan,Apr,Jul & Oct) | SATISFACTORY(7th of Jan,Apr,Jul & Oct) | SATISFACTORY(7th of Jan,Apr,Jul & Oct) | SATISFACTORY(7th of Jan,Apr,Jul & Oct) | SATISFACTORY(7th of Jan,Apr,Jul & Oct) | |||
| 7.3 | Rigidity test | 30th | 2Pcs. | Satisfactory | |||||||
| 7.3.1. | A)(I)Longitudinal Axis ≤40mm | 15.0-25.0 | 15.0-25.0 | ||||||||
| 7.3.2. | (II)Permanent Deformation ≤15mm | 2.0-10.0 | 2.0-10.0 | ||||||||
| 7.3.1. | B) (I)Transverse Axis ≤40mm | 15.0-25.0 | 15.0-25.0 | ||||||||
| 7.3.2. | (II)Permanent Deformation ≤15mm | 2.0-10.0 | 2.0-10.0 | ||||||||
| 7.4.1. | Test For Projection and Surface Friction (Method B) | 30th | 2Pcs. | Satisfactory | |||||||
| 7.4.2.1. | Test For Projection (Method B) | ||||||||||
| 7.4.2.2. | Test For Surface Friction (Method B) | ||||||||||
| 7.5 | Dynamic test of retention system | One | 1Pcs. | Satisfactory | |||||||
| 7.5.1. | A)Dynamic Displacement ≤35mm | 15-25 | |||||||||
| 7.5.2. | B)Residual Displacement ≤25mm | 1.0-5.0 | |||||||||
| 7.5.3. | C)Damage to Retension System | No Damage | |||||||||
| 7.6 | Audibility test | Once in a 6 month | 1Pcs. | 5.0-9.0 dB (10th of Jan & July ) | |||||||
| 7.6.1 | Sound Transmission Loss ≤10dB | ||||||||||
| 7.7 | Retention (Detaching) test of helmet≤30º | One | 1Pcs. | 18-25° | |||||||
| 7.8 | Micro-slip test of the Chin strap | Once in a 3 Month | 1Pcs. | Satisfactory | |||||||
| 7.8.1. | Total Slippage Through The Grip Shall ≤10mm | 1-4 mm (16th of Jan,Apr,Jul & Oct) | |||||||||
| 7.9 | Test for resistance to abrasion of the Chin strap | Once in a 3 Month | 1Pcs. | Satisfactory | |||||||
| 7.9.3. | The Strap Shell withstand A Tension of 3KN without Breaking | 3.0-3.4 KN (16th of Jan,Apr,Jul & Oct) | |||||||||
| 7.10. | Test For Retension System Relying on Quick Release Mechanism | Once in a 3 Month | 1Pcs. | Satisfactory | |||||||
| 7.10.1. | Inadvertent Release By Pressure | NA | |||||||||
| 7.10.2. To 7.10.2.2. | Ease Of Release | REFER DATASHEET(16th of Jan,Apr,Jul & Oct) | |||||||||
| 7.10.3. | Durability of Quick Release Mechanism | 2.0-3.0 (16th of Jan,Apr,Jul & Oct) | |||||||||
| 4.6 | Visor Test as Per 9973:1981 | One | 1Pcs. | Satisfactory | |||||||
| 4.1 | Design(The Width Of Visor,Along The Curvature≥30mm | ||||||||||
| 5.1 | Impact Resistance Test | One | 1Pcs. | ||||||||
| 5.2 | Penetration Resitance | ||||||||||
| 5.3 | Flammability | One | 1Pcs. | ||||||||
| 5.4 | Optical Requirements | One | 1Pcs. | ||||||||
| 5.4.1 | Distortion | ||||||||||
| 5.4.2 | Spherical & Cylindrical Error Less Than 0.25Diopter | One | 1Pcs. | 0.025-0.1 | |||||||
| 5.4.3. | Prismatic Error Shall Not be more than 0.5 Diopter | 0.05-0.15 | |||||||||
| 5.4.4. | Diffuse Transmittance shall not be more than 5% | 0.5-2.5% | |||||||||
| 5.4.5. | Minimun Light Transmittance shall be 80% | 85-92% | |||||||||
| 5.5. | Field Of Vision | One | 1Pcs. | Satisfactory | |||||||
| 6 | Workmanship & Finishing | ||||||||||
| 7.1 | Visor Mass(Max.350gm) | 128 | |||||||||
| 9 | Marking | All Pcs. | All Pcs. | Satisfactory | |||||||
| 9.2 | BIS Certification Marking | All Pcs. | All Pcs. | Satisfactory | |||||||
| Tested By: | Sign: | ||||||||||
| TEST DETAILS | CONTROL UNIT | NUMBER OF SAMPLES | SAMPLE QTY. | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Clause | Requirement | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | ||
| 4.1 | Shell | One | 8Pcs. | Plastic Material | |||||||
| 4.2 | Protective padding | EPS(Expanded Polysterene) | |||||||||
| 4.3 | Comfort padding | PU foam (Polyurethane) & Fabric | |||||||||
| 4.4 | Retention system | Satisfactory | |||||||||
| 4.5 | Metal Parts (Corrosion resistance) | Each Consignment | 2Pcs. | Confirmed | |||||||
| 5 | Sizes | One | 8Pcs. | 600 | 600 | 600 | 600 | 600 | 600 | 600 | 600 |
| 6.1 To 6.1.3 | Constructional Requirements | One | 8Pcs. | Confirmed | |||||||
| 6.2.1.To 6.2.6 | Constructional Requirements | One | 8Pcs. | Confirmed | |||||||
| 6.2.7. | a)Revet External Projection ≤2mm | Satisfactory | |||||||||
| b)Revet Radius≥1mm | Satisfactory | ||||||||||
| c)Shell Projection(More Than 2mm)Radius≥2mm | Satisfactory | ||||||||||
| 6.3 | Protective padding | One | 8Pcs. | Confirmed | |||||||
| 6.4 | Retention system(Secured) | One | 8Pcs. | Satisfactory | |||||||
| 6.4.1 | Width of Chin Strap≥20mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | 21mm | ||
| 6.4.2 | Chin Cup | Not Provided | |||||||||
| 6.4.3.To 6.4.9 | Retension System(Secured) | Micromatic Lock | |||||||||
| 6.5 | Characteristics of Material of helmet | One | 8Pcs. | Satisfactory | |||||||
| 6.6 | Safety of wearer | One | 8Pcs. | Satisfactory | |||||||
| 6.7 | Peripheral vision | 7th | 1Pcs. | NA | |||||||
| 6.7.2.1. | A)Horizontally ≥105º | NA | |||||||||
| 6.7.2.2 | B)Upward ≥7º | NA | |||||||||
| 6.7.2.3. | C)Downward ≥45º | NA | |||||||||
| 6.8 | Workmanship and finish | Each | All Helmets | Satisfactory | |||||||
| 6.9 | Maximum Mass of the helmet | One | 8Pcs. | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 | 900+/-50 |
| 7.2 | Impact Absorption test | Once in 3 month | 5Pcs. | NA | NA | NA | NA | NA | |||
| 7.3 | Rigidity test | 30th | 2Pcs. | NA | |||||||
| 7.3.1. | A)(I)Longitudinal Axis ≤40mm | NA | NA | ||||||||
| 7.3.2. | (II)Permanent Deformation ≤15mm | NA | NA | ||||||||
| 7.3.1. | B) (I)Transverse Axis ≤40mm | NA | NA | ||||||||
| 7.3.2. | (II)Permanent Deformation ≤15mm | NA | NA | ||||||||
| 7.4.1. | Test For Projection and Surface Friction (Method B) | 30th | 2Pcs. | NA | |||||||
| 7.4.2.1. | Test For Projection (Method B) | ||||||||||
| 7.4.2.2. | Test For Surface Friction (Method B) | ||||||||||
| 7.5 | Dynamic test of retention system | One | 1Pcs. | Satisfactory | |||||||
| 7.5.1. | A)Dynamic Displacement ≤35mm | 22.2 | |||||||||
| 7.5.2. | B)Residual Displacement ≤25mm | 4.2 | |||||||||
| 7.5.3. | C)Damage to Retension System | No Damage | |||||||||
| 7.6 | Audibility test | Once in a 6 month | 1Pcs. | NA | |||||||
| 7.6.1 | Sound Transmission Loss ≤10dB | ||||||||||
| 7.7 | Retention (Detaching) test of helmet≤30º | One | 1Pcs. | 18° | |||||||
| 7.8 | Micro-slip test of the Chin strap | Once in a 3 Month | 1Pcs. | NA | |||||||
| 7.8.1. | Total Slippage Through The Grip Shall ≤10mm | NA | |||||||||
| 7.9 | Test for resistance to abrasion of the Chin strap | Once in a 3 Month | 1Pcs. | NA | |||||||
| 7.9.3. | The Strap Shell withstand A Tension of 3KN without Breaking | NA | |||||||||
| 7.10. | Test For Retension System Relying on Quick Release Mechanism | Once in a 3 Month | 1Pcs. | NA | |||||||
| 7.10.1. | Inadvertent Release By Pressure | NA | |||||||||
| 7.10.2. To 7.10.2.2. | Ease Of Release | REFER DATASHEET | |||||||||
| 7.10.3. | Durability of Quick Release Mechanism | NA | |||||||||
| 4.6 | Visor Test as Per 9973:1981 | One | 1Pcs. | Satisfactory | |||||||
| 4.1 | Design(The Width Of Visor,Along The Curvature≥30mm | ||||||||||
| 5.1 | Impact Resistance Test | One | 1Pcs. | ||||||||
| 5.2 | Penetration Resitance | ||||||||||
| 5.3 | Flammability | One | 1Pcs. | ||||||||
| 5.4 | Optical Requirements | One | 1Pcs. | ||||||||
| 5.4.1 | Distortion | ||||||||||
| 5.4.2 | Spherical & Cylindrical Error Less Than 0.25Diopter | One | 1Pcs. | 0.029 | |||||||
| 5.4.3. | Prismatic Error Shall Not be more than 0.5 Diopter | 0.128 | |||||||||
| 5.4.4. | Diffuse Transmittance shall not be more than 5% | 1.21% | |||||||||
| 5.4.5. | Minimun Light Transmittance shall be 80% | 88.0% | |||||||||
| 5.5. | Field Of Vision | One | 1Pcs. | Satisfactory | |||||||
| 6 | Workmanship & Finishing | ||||||||||
| 7.1 | Visor Mass(Max.350gm) | 128 | |||||||||
| 9 | Marking | All Pcs. | All Pcs. | Satisfactory | |||||||
| 9.2 | BIS Certification Marking | All Pcs. | All Pcs. | Satisfactory | |||||||
| Tested By: | Sign: | ||||||||||